BLUEBIRD NEXT

BLUEBIRD in white and sky blue (left) and BLUEBIRD NEXT in deep blue (right) on display stands in a dark showroom. BLUEBIRDRev C BLUEBIRD NEXTConcept
RenderTwo generations: the BLUEBIRD testbed (left) and NEXT (right), reworked for capability and for production. Neither aircraft shown has been built; NEXT is a concept.
Long-range survey UAV[ Concept ] Concept: layout analysed, nothing built or flown

BLUEBIRD NEXT is BLUEBIRD reworked for the next generation: more capability on every flight, in an airframe made to be built in quantity. A new, deeper centre body carries twelve cells instead of eight, an onboard companion computer replaces the phone, and new bays take LTE and satellite links. The shell comes out of molds instead of off a printer. The analysis says 88.8 km at survey speed, against BLUEBIRD's 57.6.

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Glide · prop folded
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System overview

BLUEBIRD NEXT

Span
1.8 m
Range at 14 m/s
88.8 km (analysis)
Take-off mass
2.70 kg

Companion computer

Computer
QCS6490-class board
Cameras
Mapping + thermal
Autopilot
ArduPilot, separate

Split battery

Cells
12 × P50B, 2 removable packs
Usable energy
172.8 Wh
Charging
In place, or swap the packs

Long-range links

Line of sight
SiK 915 MHz + ELRS
Cellular
LTE modem
Satellite
Iridium short-burst
System online

Explore the aircraft. Open the airbrake. See the full system.

Design qualities

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Companion, not a phone

BLUEBIRD → NEXT, inside

Reworked from the inside out: a deeper centre body, a new onboard computer, half again as many cells and new radio bays, in a shell planned for molds. Both renders use the same camera and scale, with the shell drawn as glass.

BLUEBIRDrev C · detailed CAD
BLUEBIRD x-ray, 3/4 view: phone over a single 8-cell pack, cameras in the nose
BLUEBIRD NEXTconcept CAD
BLUEBIRD NEXT x-ray, 3/4 view: companion board over an 8-cell main pack, 4-cell nose pack, new radio bays

Both renders use one camera, so parts that move sit at the same place in both frames.

Battery cells Onboard computer (phone / companion) Survey cameras Radios and links Flight controller, GPS, ESC, sensors Motor module, servos Structure (ghosted)

What changes inside

Phone → companion board

BLUEBIRD flies a Pixel phone as its mission computer, with a holder, USB hub and cooling blower. NEXT carries a low-profile companion board on the underside of the hatch, where the phone rode, so it swings away with the hatch and leaves both packs free to lift out. The flight controller still flies the aircraft.

bay 70 × 80 × 13 mm · on the hatch

8 cells → 12 cells, split

One 4S2P pack becomes 12 higher-capacity 21700 cells in two removable packs, 8 in the main bay and 4 in a new nose bay, each on one plug. Charge both in place through a port under the hatch, or swap in a charged pair; ideal diodes keep a mismatched pair from cross-charging. The nose cells replace the phone's forward mass, so NEXT trims with no ballast.

Deeper centre body

Centre-body thickness goes from 1.15 to 1.35 of the base section to fit the nose cells: a new body shape with its own molds. The planform, outer wing, fins and motor carry over from BLUEBIRD.

Cameras move

The thermal camera moves forward to the left of the nose cells, and the mapping camera moves outboard beside the main pack. Both sit on molded trays.

thermal x 102 · mapping x 200, y 105 mm

Room for long-range links

Bays for LTE and an Iridium satellite modem, plus the telemetry radio, all in the nose. Every component sits on a tray screwed to inserts, so changing a supplier means a new tray, not a new shell.

LTE · Iridium · telemetry

Printed shell → glass shell

NEXT's centre body is planned as a glass-skinned foam sandwich instead of printed panels. The frames and bulkhead in the renders are a concept placed to carry the trays, not a finished structure.

est. −80 g of skin

By the numbers

QuantityBLUEBIRDNEXTChange

BLUEBIRD figures come from its analysis of the as-designed aircraft. NEXT figures are the same analysis run on the NEXT geometry and layout. Both are analysis results, not flight-test results.

How these renders were made

Built to scale

BLUEBIRD is a testbed: its centre body is printed piece by piece and bonded by hand, which suits research and slows production. NEXT is designed from the start to be built in quantity.

BLUEBIRD testbed~1 weekper aircraft · about 86 h of printing
BLUEBIRD NEXT~2 daysper aircraft · molded shell and trays, no printed parts
Per mold set~20 / monthadd a mold set to add capacity

Molded, not printed

The centre body is a glass-skinned foam sandwich vacuum-bagged in female molds. Glass keeps the shell transparent to radio, so the antennas stay inside, and the layup is planned at about 80 g lighter than the printed skins.

est. 110 g shell vs 190 g printed

Print the molds, not the aircraft

We print the molds ourselves, so a new set is quick to make in-house. Output grows by printing another mold set rather than printing more aircraft; a glass layup line suits a few hundred aircraft a year, and molded foam is the step beyond about 1,000 a year.

~20 aircraft / month per mold set

Swap-ready bays

Every component sits on a molded tray screwed into inserts in frames bonded at layup, with plug-in connectors, and each bay is sized for the larger of two candidate parts. A new supplier, or a US-made part, needs only a new tray mold, printed in-house; the shell molds stay.

6 parts with a drop-in second source

Capability as a configuration

The same airframe flies line-of-sight surveys or carries the long-range kit (LTE, Iridium satellite and ADS-B In) in bays that are already there. The motor firewall is drilled for a second motor, so the propulsion can change without new tooling.

one airframe, several configurations

Build times and mold output are team estimates for a design that has not been built. BLUEBIRD's 86 h comes from its design-for-manufacture review.

Conservation

Thermal and RGB wildlife surveys over large, remote areas, with detection on the companion board. The LTE and satellite bays are for reporting from beyond line of sight, which needs an FAA waiver that is not held.

Agriculture

Mapping of fields and pasture with the downward mapping camera. Processing and video recording run on the companion board in flight.

Status

Concept. The layout and performance are analysed; nothing is built or flown.

Next milestoneThe NEXT centre body as real CAD

Done

  1. Size. 1.8 m kept after a span sweep from 1.8 to 2.34 m.
  2. Shape. Deeper centre body (1.35) lofted and re-analysed: 88.8 km, stall 9.6 m/s.
  3. Layout. Every part placed for balance: CG 313.0 mm, 8.0 % margin, no ballast.
  4. Service. Both packs lift straight out with only the hatch open: 3.0 and 2.5 mm to spare, 0 parts in the way.
  5. Internals. 62 new parts modelled and checked: 0 outside the shell, 0 clashes.

Next

  1. CAD. The centre body with its bays, trays, inserts and glass-shell joints.
  2. Analysis. Mass, aero and structures re-run at the CAD mass.
  3. Bench. The companion board with both cameras: power, heat and drivers.

What carries over from BLUEBIRD

  • The 1.8 m wing, airfoils, elevons, fins, motor and folding prop
  • ArduPlane on a separate flight controller, with every failsafe
  • The ground planner, its vetted landing sites and the launch dolly